Belt Conveyors

Crushton Engineers is the reliable manufacturer and supplier of the Belt Conveyors, which are briefly designed by the experts in the most efficient manner. Our Belt Conveyors are widely used in industrial applications to convey the material from one place to another place.

Specifications

• Conveyors to convey the material from one place to another place

Available in two types

• Nylon belt conveyors
  • Comprised of main stringer / frame
  • Supporting structure
  • Head Pulley
  • Tail pulley
  • Take up screw
  • Deck plate
  • Impact rollers
  • Carrying rollers
  • Return rollers
  • Guide rollers
  • Reduction gear
  • V belt
  • C.I Pulleys
  • Nylon belt Used is M24 grade 3
  • Different specifications and sizes according to load capacity
  • From 400mm wide to 1500 wide belt
  • Inclination of the conveyors is maintained From 13 to 19 degree Depending upon material and other necessities
• Reclaimed Tyre type belt conveyors
  • Made of high grade MS channels and angles
  • Belt Used is of reclaimed tyre
  • Pieces are joint together with fasteners
  • Belt moves on C.I cones
  • Brackets
  • Bearings
  • UCP
  • Return rollers
  • Head pulley
  • Tail pulley
  • C.I pulleys
  • Gears

Range of Conveyors

• From 20” frame to 42” frame size

Applications

• Crushing Stone Zone
• Railways
• Construction Sites

Vibrating Screens

Crushton Engineers is the trustworthy Manufacturer and Supplier of the Vibrating Screens, which are carefully designed by the experts. These Vibrating Screens are high on demand among clients, thus to facilitate the clients in the most efficient manner we also provide customization of Vibrating Screens as per the requirements of the clients.

Screen & Grizzly Consists Of

• M.S steel plates
• EN-8 Shaft
• Spherical Roller Bearings
• Perforated M.S. Steel plate or mesh of Spring Steel Wire is used

Special Features

• Screens are kept inclined at 15 degree to 25 degree
• Tensionally rigid tubular frame members used for bigger screen
• Stroke adjustment is made by-adding or minimizing counter weight and corresponding change in speed

Applications

• Crushing Stone Zone
• Construction Sites
• Railways

Crushton Engineers Jaw Crusher

Crushton Engineers is the principal Manufacturer and Supplier of the Jaw Crushers, which are hugely demanded by the clients in the nationwide markets. These Jaw Crushers are, diligently designed by the experts that ensure their ability to perform in the hardcore industrial applications.

Used For

• In taking boulder & crushing it to smaller sizes stone of different sizes
  
  • Granite
  • Cock
  • Bauxite
  • Iron ore
  • Limestone
  • Calcium carbide
  • River gravel
  • Carborundam

Functioning

• Jaw plates that are made up of MN Steel for the crushing of fed material
• One Jaw plates is fixed and another is moving (swing jaw plate) which move by the thrust of toggle plate with takes the force by pitman
• Rotation of eccentric shaft is achieved by the flywheel driven by the V. Belt
• V. Belt is connected to electric motor or diesel engine, as prime force
• In Single Toggle jaw crusher, lever is no seperate parts rather pitman itself works as lever & they are two in one unit
• Principal practice is to crush the material without rubbing

Main Parts Of Jaw Crusher

• Body
  • Fabricated with tested quality M.S. Plates
  • Reinforced by the M.S Flats
  • Providing as horizontal members & vertical members to the body
• Lever
  • Fabricated with M.S plates
  • Consists of M.S pipe, Forged M.S pin, bushes etc
• Pitman
  • Assembly has main body of mild steel and M.S pipe and EN 8 / Forged Steel cranck shaft
  • Pipe holds one eccentric shaft & 2 nos bearings
  • At bottom of the pitman body the toggle bearings are inserted to house the toggle plates
• Jaw Plates
  • Jaw plates are made of MN Steel
  • Containing 12 to 14%Mn
  • Conforming to I.S.276
• Toggle Bearings
  • Toggle bearings are either of cast MN steel or tempered steel
• Flywheel
  • Flywheels are two in numbers
  • One flywheel is used for balancing
  • Another is prime mover that rotates and hence rotates the Cranck Shaft also
  • Used for rotation on electric power or diesel engine
• Toggle Block and Viz. Block
  • C.I materials
  • Properly machined
  • Provided in the rear portion of the jaw body
  • Toggle Block is to control thrust produced in the pitman
  • Used to Adjust/set the stroke of the swing jaw plate
• Lubrication
  • Provision for greasing the bearing, eccentric shaft end and pin etc
  • Self-aligning double roller bearings
  • Cylindrical roller bearings are fitted providing grease holding space
  • Loss of grease should be compensated by the repeat greasing after every 10 days time constantly
  • The loc-servolin-15 oil or Anti friction grease-3/equivalent should be used as lubricant grease.
  • Anti friction grease-3/equivalent should be used as lubricant grease

Vibrating Feeder

Vibrating Feeder:
Vibrating feeder can feed block or granule materials from the material storage to charging device evenly and continuously. It can realize even feeding for crushers in sandstone production line and make rough screening for materials. Widely applied in combined operation of crushing and screening in the industries like metallurgy, mine, mine ion, building materials, chemicals, etc.

Characteristics of Vibrating Feeder:
Stable vibration, reliable operation and long service life; the excitation force and materials quantity moving in the feeder can be adjusted conveniently and easily; the vibrating motor, as the excitation source, has low noise, small power consumption, good adjusting performance and without material splash. Simple structure, reliable running, convenient installation, light weight, small size, easy maintenance, and the enclosed type can prevent dust pollution.

Ball Mill

Ball Mill
The Ball mill is mainly used for grinding materials in such production industries as cement, silicate product, new building materials, corhart, chemical engineering, nonferrous and black metal, mineral processing, glass and ceramic, etc. It is used for grinding various ore and other grindable materials dry or wet.

Structural Feature of Ball Mill:
The Ball mill mainly consists of feeding part, discharging part, gyre part, transmission part (decelerated machine, small transmission gear, motor, electric control) and so on. The hollow axis adopts cast steel, the lining plate can be replaced, the big gyre gear is made of forging rolling gear, and there is lining plate in the cylinder body, which has favorable abrasion resistance. The ball mill has the features of stable running and reliable working.

The Ball mill is a principle and cylindrical revolving device, and belongs to external gear-driving ball mill. The materials are transported by feeder, and gets into mill chamber through hollow screw axis equably, and there is lining plate and steel balls in the chamber.

When the cylinder body goes round and round, the steel ball is taken to certain height, then falls down, and the materials are struck and grinded heavily. The above action repeats constantly till the size of materials reaches the required fineness. The powdery materials are discharged through discharge grate plate, and the milling work is over.

Roll Crusher

Operational principle Of Double Roll Crusher:
The Roll Crusher is to install toothed crown (toothed plate) on two main shafts which will rotate in opposite direction and then build up cutting and stretching force to break material. Main shafts pour out material directly into the whole top space of crusher by driving mechanism (single or double drive) and not restricted by crushing size. After crushing, the material will be discharged between two toothed plate and side wall comb teeth, screening and crushing are finished with shapely product granularity.

Applications Of Double Roll Crusher:
Double Roll Crusher suits for coarse and secondary crushing of various materials such as limestone, granite, iron ore, coal, etc. Its low and short main frame, rather compact and simple structure, make the weight of whole machine is lighter than other crusher by 1/2~1/3 with the same capacity. Therefore, it is preferred product for portable and semi-portable screening and crushing plants.

We have three different length boxes of short case, standard case and long case for every serial to meet the needs of different capacities. And various gear teeth for every specification is available to fit different crushing and discharge the materials forcedly without jam, so it rather suits to those sticky and high water content material. This product has the properties of low power consumption and low noise, is environmental and energy conservative product.

Impact Crusher

PF Impact Crusher:
The Impact crusher is mainly used in secondary crushing and crush meterial its compression strength not more than 320 Mpa. The Impact Crusher is suitable to produce aggregate for highway, railway, hydroelectric and building material industry ect. Discharge opening size can be adjusted with various particle sizes of crushed material.

PF impact crusher Working Principle:
The blow bar of rotor shaft is revolved by electric motor through v-belts, and crushing the feeding material，then the crushed material can be thrown to the impact plate，and crushed again，then return to the bars and be crushed for another time. This process will be repeated for several times until the material up to required graininess. The material from the feed opening goes into the first crushing chamber，then the second crushing chamber, lastly, the size of the stone is less than the gap between the blow bar and the impact plate and is discharged from the lower part of machine that is what you want.

The Features and Benefits of PF impact Crusher :
1 Even crushing function of multi-cavities which is suitable to crush hard material.
2 Reasonable design of leveling plate making the finished material finer and cubic-shaped without internal cracks.
3 Low and big feed opening make the production line easy to arrange and increase the size of feeding material.
4 Hydraulic start-up which is convenient for maintenance and replacement of wear-parts.
5 new anti-abrasive material which prolong service life of impact hammer,impact plate and liner.

Hydraulic cone crusher

Hydraulic cone crusher:
The hydraulic cone crusher adopting world advanced technology is designed and made through to be the crusher of world advanced level. it is widely used in metallurgical,architectural, water and electricity,traffic,chemical,architectural material industries.It is suitable for crushing varies of mid hard and above mid hard ores and rocks.

Hydraulic Cone Crusher Feature and Advantages
(1) Reasonable structure advanced crushing principle and technical specification,reliable work and low cost.
(2) Strong crushing ability; High efficient productivity; High capacity.
(3) Reliable Hydraulic system providing safe and effective overload protection.
(4) Two type of crushing chamber are for wide range of product size requirement.
(5) High automation adopting hydraulic adjustment and hydraulic clean cavity setting.

Main Composition of Hydraulic Cone Crusher:
The cone crusher is composed of main frame, countershaft, eccentric shaft, socket bearing, crushing head, adjust device, bowl and so on. When the crusher works, the electric motor revolves eccentric shaft by horizontal shaft and a couple of bear gear.

The axle centre line do the rotary oscillation, this make the surface of mantle sometimes close the surface of concave ,but sometimes leave, thereupon the mineral is ceaselessly squeezed and circles to crush in the crushing chamber. We complete jaw and cone crusher systems designed specifically to meet your crushing needs.

We have a wide rang e of cone crusher and jaw crusher models to handle various type of aggregate product and process capacities. Contact a Westpro engineer today for your cone crusher inquiries.

Jaw Crusher

The Jaw Crusher has the features of high crushing and even product size ratio. The Jaw Crusher can be used to crush material, whose compression strength is not more than 320Mpa. This jaw crusher is mainly used in various industries, such as mining, smelting, road and railway construction, water conservation and chemical industry etc. PE Series is used in primary crushing, while PEX series is used in secondary crushing and fine crushing.

The Features and Benefits of Jaw Crusher:
1.Simple structure and reliable operation
2.Easy maintenance and low operating cost
3.The frame of jaw crusher is very firm due to removing welding residual stress

jaw crusher composition-structure:
The jaw crusher is made up of frame, eccentric shaft, grooved wheel, flywheel, moving jaw, side guard plate, toggle plate, toggle backseat, adjusting screw, returning spring, fixed jaw plate and moving jaw plate. Toggle plate is of safety function.
Please carefully examine the fasteners, especially lubrication components and bolts, before the jaw crusher is started.

Enough oil must be needed on each lubrication component. Fasten the loose bolts, clear the crushing cavity, and then start the machine. During the normal operation, even material feeding is important. Insufficient load or over load is not allowed. Moving jaw plate, fixed jaw plate, side guard plate and roof plate are wearing parts, and much attention should be paid to them.

We offers complete jaw and cone crusher systems designed specifically to meet your crushing needs. We have a wide range of cone crusher and jaw crusher models to handle various type of aggregate product and process capacities. Jaw crusher sizes are available from 25x40 to 120x150. Please refer to the jaw crusher chart for more details. Contact a YIFAN engineer today for your jaw crusher inquiries.

Working Principle of jaw crusher:
The jaw crusher adopts the electric motor as the power. The eccentric shaft is revolved by an electric motor through v-belts. The jaw crusher causes the swing jaw following the preconcerted path to crush the feeding material. Thus the material will be crushed in the crushing chamber which is composed of the stationary jaw plate, swing jaw plate and the liner plate. The material is discharged from the lower part of machine that is what you want.

Ball mill work basic principle

Ball mill work basic principle
The ball mill mainly by cylindrical barrel, cover, bearings and big driving gear ring and etc. Parts.

Ball Mill

Cylinder: mm in diameter which 150mm in for the steel ball -- or steel bar, called grinding medium, and its load quantity of effective volume for the entire cylinder of 25% -- 50%.
Cover: the cylinder cover, using the screws on both ends with a cylinder body ends flanges connection, with a hole in the middle of the housing, called the hollow shaft neck.
Bearing: hollow in the bearing, trunnion supporting cylinder body to turn.
Big gear circle: in barrel at a fixed.
Grinding process is introduced
Grinding operation is performed within the ball mill simplified, cylinder grinding interface with the rotation of the cylinder body was brought to a certain height, weight and whereabouts, medium due to install in the cylinder body ore are medium heavy wallop; On the other hand, because in the cylinder body grinding interface along the axis of revolution and the cylinder body rotation, and in between grinding interface cylinder body contact area and produce the extrusion and grinding of minerals, which strip force grinding ore.

The ball mill ball (grinding medium) when the cylinder rotate namely was taken up and rise to a certain height, because the gravity ball itself along certain track, at last fall.In the area of steel ball of the two force by: one is the rotation YuGangQiu since the force was tangent direction; As a side and ball diameter with relative says the forces opposite force, the force may be caused by gravity and ball itself caused by the downward slide.These two forces, ball will constitute a pair for ball was, because couples exerting on the annular in cylinder and adjacent squeezing the middle, so couples exerting on the annular ball will vary in size between the ball ball with cylinder of friction, made in revolution axis movement within the region since last fall in the area fell, thrown on the cylinder body in the ore produce powerful impact, will ore broken. Can say, the grinding ore main cylinder body is influenced by grinding strip force, impact and the role of extrusion pressure by grinding.

Ball mill the parting

The overflow type ball mill: with the barrel of rotation and grinding interface motion, ore, etc material broken after gradually spread, finally to right from the hollow shaft neck right out, hence its name overflow.
Grate ball mill: such machines in discharging end a grid board, set by several pieces of fan-shaped orifice plate composition, its lift for 7mm 20mm hole width, ore through the lift - into grid plate and cover holes between inside the space, then lifted board by the material upward, material along the heave board declined to go through tapered block right to hollow shaft neck eduction cake layer.
Wind discharging ball mill: material from feeding mouth into ball mill, grinding interface with grinding of material impact after materials from grinding machine, the import export gradually to move, outlet and duct connection, in the system in tandem with separator, classifier, dust catcher and fan imports, when wind discharging begins to run in the opposite, ball mill in low negative pressure, the broken by grinding thin materials after discharge with wind from mouth in piping systems of coarser by classifier will be resumed after the granular separation, has sent the ball mill imported materials are grinded by separator separation recycling.
The ball mill lectotype attention matters
1. To know mineral hardness
2. Likely try to choose energy-saving ball mill
3. Want to know the fineness of mineral requirements according to production requirement
4, appropriate choice ball mill diameter and length
5. Best with your minerals to the professional ball mill relative manufacturers buy
6. Request manufacturers in your enterprise a local market share
7. Choose a new generation of transformation type ball mill, the speed and the touch several different
8. According to their mineral requirements, choose the fineness of the aperture and points shut the board position
9. According to the ball mill storehouse of lining board of the price, the requirements of material and thickness of steel mill body selected
10. A big gear mill, small teeth, and motor, the module manufacturer. Machine of filamentous